The Benefits of Horizontal Turning on a Mill-Turn Machine. A mill-turn machine that can rotate a large, bell-shaped workpiece in a horizontal orientation enabled this manufacturer to hit tight tolerance and cost targets. Minimizing non-value-added time and running lights out were also essential for success.

Learn more about the T4 5-axis horizontal machining center and its award-winning titanium milling capabilities at Makino.com:

T-Series Horizontal Machining Centers Solutions for High Efficiency Milling. T-Series 5-axis horizontal machining centers are Makino's purpose-built solution for high-performance, high-efficiency milling of large titanium and titanium-alloy aerospace parts such as edge frames, pylons and bulkheads. The T-Series is designed with Makino's ADVANTiGE™ technology, which features several key ...

Horizontal Machining Centers with Titanium Process Engineering Support. When taking on the challenges of titanium part production, purpose-built machining centers and equipment are a necessity. Makino offers a wide variety of processing capabilities, including horizontal machining centers, vertical machining centers, 5- and 6-axis machining ...

Issues with turning titanium. I am o.d. turning a .097-.101 flange from 9.900 to 7.244 in diameter. The material is titanium....joy. The flange wants to warp out .007-.013. My engineer has tried changing the rough cycle from horizontal to vertical with no change. using pie 10" steel jaws. I.D. clamping with 150lbs of clamp pressure.

• Precision Machining – We have a well-equipped facility with the most advanced machinery to carry out precision machining of titanium. Vertical and horizontal mills, tool grinders, turning centers with live tools, cold saws, CNC lathes, CNC mills, and …

A Thoughtful Approach. This article suggests that a practical approach to milling titanium enables shops to consider the capability of existing machining resources such as a newer VMC. The approach is practical because suitable choices in cutting tools, toolholders, CAM software and so on are readily available.

Horizontal machining occurs on a horizontal machining center (HMC), which employs a spindle that is parallel to the ground floor. With a horizontally oriented spindle, tools stick out of the side of the tool holder and cut across the side of a workpiece, encouraging chips to fall away from the table. Horizontal machining centers also allow for ...

• Precision Machining – We have a well-equipped facility with the most advanced machinery to carry out precision machining of titanium. Vertical and horizontal mills, tool grinders, turning centers with live tools, cold saws, CNC lathes, CNC mills, and tool setters are some advanced tools that we use.

If your current process on a horizontal turning center could be better handled vertically, there is a full line of VTCs available to choose from as well. Keeping Control of the Process. Aside from preferable machine characteristics required when machining titanium, there is the CNC control that requires attention as well.

Milling titanium is like milling other hard-to-machine metals in that a small increase in cutting speed can lead to a big increase in edge wear. Milling titanium is different from other metals because of the risk of heat build-up. Thanks to the metal's low thermal conductivity, overly aggressive milling may even pose a risk of combustion.

Machining titanium at any significant depth of cut incites vibration in the structure of the machine or setup that can be difficult for most shops to overcome. This is particularly true on a horizontal machining center, where the tombstone is prone to deflect and sway.

Many valuable techniques for machining titanium effectively are not difficult to employ, but few shops use all of the techniques that are available for milling this metal productively. He consults with manufacturers about methods for improving milling performance in various aerospace alloys, titanium alloys included.

The titanium machining capabilities of Makino's 1-Series horizontal machining centers challenge the perception that high-performance, high-productivity machining of titanium aerospace parts requires large 50-taper machines. With proven performance and versatility, the 1-Series platform is a rigid, stable machining solution for maximizing ...

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T2 Horizontal Machining Center Built for Titanium Milling. Makino's new T2 5-axis horizontal machining center dramatically increases titanium-milling efficiency, combining lean manufacturing methods and increased metal-removal rates for today's aerospace applications.

Product Spotlight Makino T-Series 5-Axis HMC Provides a Titanium Machining ADVANT i GE™. Makino's new T-Series 5-axis horizontal machining centers with ADVANTiGE™ technologies are built specifically for titanium aerospace parts such as edge frames, pylons and bulkheads. These technologies can provide manufacturers with four times the productivity and double the tool life of …

Turning Your Biggest Challenges Into Solutions. Toolcraft Machining is an ITAR registered and NIST compliant CNC short-run machining company founded in 1960. We focus on rapid lead-times of medium to large complex parts that require a strong quality emphasis. 60 years of experience working to integrate manufacturing solutions has made us an industry leader in high precision CNC machining.

Serving Northern Ohio Custom Manufacturer* $1 - 4.9 Mil 2000 1-9. Platinum & titanium machining services. Wire EDM, small hole EDM, high speed small hole CNC EDM & 5-axis EDM services are available. EDM can be done on parts in lengths up to 50 in., widths up to 36 in., thicknesses up to 20 in. & +/-0.0001 in. tolerance.

Pat evaluated a variety of machine technologies and processes, including gantries and cryogenic machining. Based on its previous experiences with Makino's MAG3 machines, the company decided to learn more about Makino's T4 5-axis horizontal machining center and T2 6-axis horizontal machining …

It is called a horizontal mill because the cutting tools are on a horizontal axis. It is common for teeth to fail and chip in the milling process. Carbide tipped tools are usually the tool of choice when machining titanium; but when used in the milling process and compared to high speed steel tools, the performance increase does not always ...

PowerMax is a large working volume, 5 axes (6 in case the rotary table is selected), horizontal, subtractive manufacturing center for Aluminum and Titanium parts.. PowerMax's 3 linear axes travel along parallel sets of linear guides and optical scales mounted to thermally-symmetric sub-structures, driven with high-torque, high-power, coupled gear-motors controlled via Siemens, Fanuc, …

Camozzi Machine Tools horizontal machining centers are in widespread use around the world, from high-power, high-torque machines for titanium and other hard metals to agile, high-speed machines for machining aircraft components and parts made from the latest composite materials.

Makino's 1-Series horizontal machining centers with M-package have been developed for the machining of titanium components, where torque and axis thrust are essential. Their robust integral-drive spindle design provides unparalleled productivity and reliability in the machining of mid-sized titanium parts, spurring lower costs, reduced cycle ...

Plus, titanium has a tendency to smear during machining, and this can cause chips to weld to the insert, thus causing edge line problems when re-entering the cut. There's also an increased risk of chattering caused by titanium's elasticity. To deal with these problems, the insert maker recommends these general guidelines for machining titanium:

Titanium Machining Titanium is one of the fastest growing materials used in aerospace applications. The prime rationale for designers ... • Horizontal spindles enable chips to fall away from your work. • Horizontal fixturing necessitates use of "tombstones" or angle plates.

The net result is a fundamental change in the economics of titanium machining and how it's used in the aerospace industry. Machine platforms featured at the Global Titanium Research and Development Center include horizontal machining centers, vertical machining centers, and 5-axis machining …

CIRP Annals - Manufacturing Technology 59 (2010) 101–104 Contents lists available at ScienceDirect CIRP Annals - Manufacturing Technology jou rnal homep age : ht t p: // ees .e lse vi er. com/ci rp/ def a ult . asp Titanium machining with new plasma boronized cutting tools S. Basturk a, F. Senbabaoglu b, C. Islam b, M. Erten c, I. Lazoglu (2)b,*, T. Gulmez c a Turkish Air Force Academy ...

Brian List noted that his company's 1000 Nm high-torque spindles, with HSK 125 or HSK 100 adapters supported by large casting structures, can drive cutters smoothly through titanium. "Machining in the horizontal position with high-pressure, high-volume coolant ensures that chips are cleared and cutters are cool.

CNC Machining Titanium for the first time in the New a81nx Makino Horizontal. Schunk Tombstone Installation, ROTA-S Flex 550 Chuck installation, Featuring Ke...

Family-owned titanium machining services. 5-axis, vertical and horizontal CNC machining services are available. Milling, high pressure drilling, boring, thread milling, form threading, pocketing, profiling, reaming, cutting, wire and sinker EDM and line and contour boring services are available.